Assessment

Reliability Maturity Assessment & Roadmap

An interactive, scored assessment that maps an organization’s maintenance maturity across core reliability capabilities, captures context and metrics, and produces clear next-focus areas plus a suggested 6–12 month improvement roadmap.

Interactive Tool

Reliability Maturity Assessment & Roadmap

This short assessment helps teams measure where their maintenance and reliability practices currently sit and identify the highest-impact improvements. It scores six practical capability categories and collects a few operating metrics and priorities. After you submit, use the scoring guidance below to interpret your maturity level and start a prioritized 6–12 month roadmap. Consider running this assessment again after improvements to measure progress.

Name of the facility, unit, or organizational team completing this assessment.
Name and role of person completing the assessment.
Date (YYYY-MM-DD) or week ending date for reference.
Brief note: product type, shifts, outage cadence, recent major events — 1–3 sentences.
Rate how much work is planned vs reactive for critical equipment. 1 = almost all reactive, 5 = mostly planned with clear PMs and scheduling.
1.0 10.0
Rate maturity of spare parts identification, stocking rules, and critical SKU management. 1 = ad hoc, 5 = optimized and tracked.
1.0 10.0
Rate operator care, small group improvement, 5S, and autonomous maintenance practices. 1 = none, 5 = well practiced and measured.
1.0 10.0
Rate use of condition monitoring (vibration, oil, thermography, sensors) and response processes. 1 = none, 5 = broad predictive programs with thresholds.
1.0 10.0
Rate effectiveness of root-cause analysis, corrective action ownership, and learning loops. 1 = failures not analyzed, 5 = systematic RCA and closure.
1.0 10.0
Rate presence of engineering practices that reduce failure risk: FMEA, MTTR/MTBF tracking, design reviews. 1 = absent, 5 = integrated into lifecycle.
1.0 10.0
Enter an approximate percent of production downtime due to unplanned maintenance (e.g., 12.5). Leave blank if unknown.
Average mean time to repair for the most critical equipment, if available.
Select the issues that most limit uptime and reliability for your team.
Optional note about other pain area(s).
Short note describing the first improvement you plan to pursue.
Check yes to mark the submission for a generated roadmap (requires platform capability/integration).
You can explore this tool now. Sign in or create an account to save your responses and return to them later.
Sign In to Save Create an Account
Make this tool part of your work

Save a personal copy, bring it to your team, or tailor the questions and workflow to fit what you are hungry to improve.

Member customization and team collaboration are coming soon.
Discuss Ask the Librarian

Discussion

Comments and conversation will live here.