Inventory & Material Flow Tools

Kanban, reorder logic, safety stock calculators, and visual material-flow patterns.


Calculator

Kanban Sizing Calculator & Implementation Checklist

A practical, step‑by‑step kanban sizing guide with clear formulas, worked examples, policy rules, visual control suggestions, and an actionable pilot checklist to help teams size kanban signals reliably and avoid chronic stockouts or excess inventory.

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Toolkit

Inventory & Kanban Toolkit

Practical Kanban card templates (physical and digital), clear reorder-point and safety-stock guidance with worked examples, a step-by-step two-bin setup checklist, visual material-flow patterns, sample KPI dashboard and targets, implementation steps, common mistakes, and suggestions for platform-enabled interactive tools.

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Template

Kanban & Material Replenishment Template (with worksheet)

Interactive worksheet to design simple kanban pull systems and compute reorder points, safety stock (in days), and kanban card counts. Includes pull rules, card lifecycle guidance, a printable kanban card layout, worked examples, and visual supermarket placement tips.

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Tool

Kanban Setup Calculator & Board Template

A clear, practical kanban sizing guide with a worked calculator formula, printable card and board layout guidance, a rollout checklist, KPIs to monitor, and common failure modes with mitigations. Use the included examples to size kanban cards and prepare a printable board and card template for your pilot.

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