A structured diagnostic that reveals capability gaps across safety, quality, delivery, cost, and reliability and produces prioritized, system-focused improvement opportunities.
Start here: Why an Operational Health Audit matters — and what it should do for you. Most organizations run audits to measure compliance or fill a calendar. A well-designed Operational Health Audit does something different: it reveals capability gaps across safety, quality, delivery, cost, and reliability; shows how...
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How to run an effective, non-blaming Operational Health Audit. The goal is not to catch people doing things wrong. The goal is to understand whether the organization’s systems — designs, schedules, training, standard work, materials, and decisions — reliably produce safe, high-quality, on-time, cost-effective, and...
Prioritization & System Impact Worksheet. Use this worksheet to convert audit findings into a short, prioritized action list. Score each candidate action on Impact, Systemic Reach, and Effort, then calculate a priority score. How to score. Impact (1–5): How much will this reduce safety risk, defects, delays, cost, or...
Audit Preparation Checklist. Define scope and objectives (which process, timeframe, product family). Gather background data: incidents, defects, OTD, downtime, maintenance logs, recent change records. Identify participants: supervisor, 1–3 frontline staff, maintenance/quality as needed. Reserve 2–4 hours for a rapid...
Audit Report & Action Plan Template. Use this template to present findings clearly to leaders and to hand off prioritized actions to owners. Executive summary (2–4 sentences). Summarize the scope, top 3 risks, and the 3 highest-priority actions. Scope and method. Briefly describe what was assessed and how (walkdown...